Workplace Stress

There is a lot of stress all around us – in our personal and workplace lives.

The war in the Ukraine, inflation, gas prices, groceries, apartment rents, and the mass shootings are a few examples. This stress affects us all in one way or another. It feels as if everything is under some sort of threat. Do we have to make churches, schools, grocery stores, playgrounds, offices, factories and even homes hard targets to try to protect ourselves? Stressors are many – negativity is high.

In previous posts I have talked about the need for situational awareness. This is so important for all of us. It is a first line of defense. We also need to take basic precautions around our homes being sure that we have taken reasonable precautions like having bright, outside lighting, keeping doors locked, picking up packages from our front porches, etc. When we go out to mix in big groups like bars and night clubs, or events, or any gathering, we need to ask ourselves if this is the right thing for us at that time.

stress in the workplace

When we are at work, we need to be cognizant of everyone that is feeling stress and preoccupied. Things we say or do may be taken in the wrong way. People may have short tempers. Some will be hurrying and careless. We each need to avoid contributing more stress to the situations.

All this stress and preoccupation makes us vulnerable to our own mistakes and errors. I tend to make poorer judgements when I am stressed like another driver and I did recently – we had a fender bender. Fortunately, there were no injuries other than egos being beat up. Preoccupation like this at work can lead to injuries and incidents as well. Perhaps the biggest threat we face is our own impatience and anxiousness.

For me, I need to slow down a little and ask myself what I am doing to be able to do the next task correctly. Do I need to take a deep breath to clear my mind before I do the next thing? Am I centered before starting the next conversation? Am I paying enough attention to what is going on around me so I do not cause problems and get someone hurt? Am I trying to select the correct words for the next conversation so I do not cause unnecessary troubles? Is one of my friends or coworkers feeling stress and do they need some extra kindness from me?

The number of road rage incidents is going up as well as the severity of the violence in these incidents. I need to be more aware of my own behavior. Small things I do may cause someone else to get angry. I need to keep my phone put away. I do not want to be caught up in one of these road rage incidents, so I need to be sure that my speed is appropriate, and I am not driving aggressively. I need to be sure to leave plenty of space between me and other cars and not to crowd people as I give way to my stress and start hurrying.

These are tough times for all of us. Stress levels impact all areas of our lives. We need to be kind to ourselves and others to help relieve the stresses a little.

Signs of Hope

Many of you reading my posts know how highly I value using really good processes for participation in our workplaces, sharing of information, building trust, and helping people to find meaning in their work. (Having meaning in one’s work helps to lessen work stress!) Over the last 50 years of my work in the field of Leadership, I have gradually seen progress in this participative and meaningful way of working. While there are plenty of bad examples of leadership, I am seeing improvements taking place. More people are talking about working this way. Some recent articles in Professional Safety, the journal of the American Society for Safety Professionals, have begun to talk about this. Other business journals are also talking more and more about this.

There is a growing awareness that our traditional top-down management approach is not up to the rapidly changing and more complex world. I have even seen some recent papers indicating that some of the professionals in government are more aware of the need to recognize and use ideas like Ross Ashby’s Requisite Variety, Complexity and Reflexivity so we can lead, learn, and think more clearly and effectively about how work is being done. It is heartening to me to see this participative progress!

I urge all of you to work on expanding your own leadership thinking so that you can also be more effective in your own work, and as you lead others. It has been extremely important for me in my own journey over the last few generations. I urge you (also) to learn about and practice situational awareness – for your safety and for others. If you have questions, please contact me at 716-622-6467 or send me an email.

Remember, it takes Leadership to improve Safety.
It takes being “aware” to notice what’s happening in your surroundings.
It takes de-stressing measures to bring calm to the moment.

stress in the workplace

 

Artificial Intelligence – Breakthroughs Come with Risks

Artificial Intelligence … Technological Breakthroughs Come with Risks … What You Need to Know!

Artificial intelligence (AI) is intelligence demonstrated by machines, as opposed to the natural intelligence displayed by animals including humans. Leading AI textbooks define the field as the study of intelligent agents: any system that perceives its environment and takes actions that maximize its chance of achieving its goals. In this technologically advanced era, we experience AI all around us – from using ATMs, using a kiosk, using a self-check-out counter, even ordering from Amazon.

In the workplace, the impact of artificial intelligence on workers includes both applications to improve worker safety and health, and potential hazards that must be controlled.

One potential application is using AI to eliminate hazards by removing humans from hazardous situations that involve risk of stress, overwork, or musculoskeletal injuries. Predictive analytics may also be used to identify conditions that may lead to hazards such as fatigue, repetitive strain injuries, or toxic substance exposure, leading to earlier interventions. Another is to streamline workplace safety and health workflows through automating repetitive tasks, enhancing safety training programs through virtual reality, or detecting and reporting near misses.

artificial intelligence breakthroughs

Robotics is one very useful place where machines and activities can be automated using AI. Precision can be gained, and human error eliminated. We see robots used extensively in production lines like automobile assembly plants, and bottling operations, in the medical and beverage industries. There is a lot of talk about eliminating jobs like cooking french fries in McDonalds Restaurants, for example. In all these activities there is a lot of feedback enabling the systems to be optimized and eliminate any unintended consequences. Lots of hazardous activities can be eliminated through the use of robots. Robots themselves have safety hazards so there is a need to keep people from getting tangled up in the machines.

There is also good use of AI in searching for best practices and searching the literature for possible solutions to our problems. However, it is important to personally evaluate the output of AI systems to be sure the suggested answers make sense, and unintended consequences are avoided. People need to get involved and evaluate the AI solutions to be sure that they really make sense and are workable. Algorithm bias is real. The algorithms are made by unknown people, some place. Hopefully they are competent and careful, but the algorithms are hidden to most users, and the thoroughness in developing them is unknown to most users. Blindly using the AI output can get people into a lot of trouble. AI does not replace good thinking and judgement by knowledgeable people who know the work that needs to be done. Never underestimate the valued knowledge of those closest to the work – their input is critical.

AI is also being used to develop safety training programs and messages. These efforts to control the people in automated training can get way off the tracks. Again, the algorithms are opaque. The companies producing them can be ethical or they can cut corners and mislead the people being trained. Are the algorithms being designed to sell a particular piece of equipment which may or may not be the best solution to the safety problem. Who is paying the algorithm developer? Are their goals really aligned with your needs?

learn how artificial intelligence can best serve the workforce

Blindly accepting the output of an AI program will get a lot of people into trouble and hurt. There is no replacement for skilled, knowledgeable people evaluating the AI output. This takes time and effort, and many organizations are understaffed so the temptation to just take the unquestioned, AI output is high.

Please use AI with a high level of maturity, look carefully at the output and make the best decisions you can. If things don’t add up or look strange, challenge the output, and do what makes the best sense. Call me at 716-622-6467 if you’d like to explore this further.

A Time for Extra Alertness and Caution for Workplace Safety

It is hard to remember a time like this with so much serious stuff going on.

The COVID questions linger, the war in Ukraine is of huge concern, supply chain problems mess up schedules and production plans, the shortage of computer chips, the shortage of people to fill the jobs which forces excessive overtime and stress, inflation rising, and the move into Spring. All these distractions can cause major problems in the workplace ranging from the shortage of supplies, people, the time to get the work done, and workplace safety.

for safety protocols stay alert

There are also many problems that have an impact on our families and cause us stress. It is hard to leave these problems at home when you go into work. These can be quite distracting leading to mistakes, incidents, and injuries.

More than ever, we need to be working in ways that will relieve some of these problems, but the answers are neither simple nor easy to implement. It is important to share information so that everyone is on the same footing and knows what is needed and going on. Doing things the same old way may not be the best approach. Get together and talk about things and see what is best. As you talk, new ideas will emerge which may be useful and apply to your own situation.

There’s a big difference to note: When you are open to other’s ideas, to discussing pros and cons, to seeking new ways for doing things, to listening to others…(rather than to doing things my way or the highway…) then good things happen…effectiveness rises! And so does your team’s attitude, and in turn, safety.

As you ponder what you will need going forward, do not forget the daily tasks relating to doing your jobs safely. Be careful with hurrying. Resist cutting corners. Don’t pencil-whip your audits and other reports. Follow up on near misses. Take the time to really talk together about what is happening and how you can best work together to get things done.

Many of the things I have been reading indicate that all these distractions are causing real problems with increased injuries and incidents. These are real situations in which we are all trying to work safely.

New Days Ahead of Us for Workplace Safety

So much of our traditional approach to improving workplace safety is based on mechanical ideas about how our organizations work to get things done. In the past, the predominant approach has been based on seeing the organization as if it is a machine and the people as interchangeable parts. This goes all the way back to Frederick Taylor’s Principles of Scientific Management, published in 1911. Rules are issued by Management or OSHA and everyone is expected to follow them. Things are driven from the top of the organization with little feedback up the line.

workplace safety is based on mechanical ideas

We live in a world of work-as-imagined, often instructed by people who have never done that work! Most people will try to do the work well, but it is hard to sustain. There are many safety professionals who are stuck in the old way of doing things, writing procedures from their office without input from the person needing to do the job. This is, sadly, still the basic top-down approach of most of the people in the American Society for Safety Professionals – with engagement and involvement of people doing the job lacking.

Now our understanding of how organizations work is changing. When organizations are seen as if they are living systems and people are vital parts, new opportunities open for success. Organizations are complex, adapting, self-organizing networks of people who come together in vital new ways.

Rather than thinking of the organization as if it were a machine with the parts grinding away, we can think of it as a vital, active network of people, self-organizing and doing excellent, sustainable work together.

A useful metaphor is to think about the sport of soccer. Everyone knows the dimensions of the field and the out-of-bounds lines. Everyone knows the rules of the game. At work in our conversations together, we co-create these boundaries and rules, so we try to live by them. In the game, the referees are like the first line supervision who are making sure everyone is playing by the rules and staying in bounds. The coaches are like the managers who are supporting, training, and helping the players be their best. The top managers are like the general managers who are setting the strategy for the game.

The players in the game are self-organizing and making decisions all the time as the game unfolds. If the coaches try to micromanage the game, the players get bogged down and that team usually does not play very well. On the other hand, when the coaches support the players and give them the space to play their best and make the decisions on the field as the game unfolds, those teams usually are the winners.

workplace safety starts with the team

I have used this approach when I was a Plant Manager and the people achieved excellent results. Injury rates and emissions to the environment dropped by over 95%, earnings rose by 45% and earnings rose by 300%. As I have worked around the world with all sorts of organizations using this approach, similar results have been achieved, often quite quickly.

If you would like to learn more about this, please give me a call at +1-716-622-6467. The first consultation is free.

Improving Workplace Safety for Your Employees…

Many Thousands of People are Being Injured and Killed at Work

Many, many good, safety professionals are working to maintain and improve workplace safety. Yet the number of people losing their lives in our workplaces (in just 4 years) has increased from 4,836 in 2015 to 5,333 in 2019, based on the Bureau of Labor Statistics. From 2015 through 2019 there have been 25,746 people who have lost their lives at work. To put this into an alarming perspective, compare this to the losses in Afghanistan since 2001 (over twenty years) where there have been 3,592 allied forces who have been killed, based on Associated Press.

With all the effort put into improving safety performance in our workplaces, why have we not seen a reduction in the number of people being killed at work? New papers sharing improved ways to ‘improve workplace safety’ are presented at safety conferences by the American Society of Safety Professionals, the American Institute of Chemical Engineers’ Global Congress on Process Safety, and many smaller conferences as well as in publications in a variety of journals. The informational know-how is available!

Each of the specialties of occupational safety, occupational health and process safety management have a huge amount of information that has been developed over the years to improve safety performance. While some progress has been made in reducing the total number of injuries from a rate of 3.0 in 2015 to 2.8 in 2019 (2,814,000 injuries) this seems slow to me.

What is Missing?

The fruits of all this work has to be carried out by the people actually doing the physical work, those close to the actual operating and maintenance processes. We need to help these people, and not just pile more stuff onto them.

wokrplace safety comes down to the frontline people

I have found in all my 60 years in working in research, production and consulting globally that a missing link is not talking with the front-line people and exploring and learning together how to improve the work so that fewer injuries and incidents occur. None of us have all the answers. We need each other. (Talking down to people doesn’t work; talking to people (one-way) doesn’t work—the key is in talking with our people!)

Here is a Simple Solution…

When I was the Plant Manager at the 1,300 person, DuPont Belle, WV Chemical Plant I changed this. In my leading process, I spent 4-5 hours a day for 7+years walking around in the Plant, being respectful, sharing information, listening, asking how I could help the people, asking them for their help, learning together to improve things and building trust and interdependence. I talked with everyone. My mantra was “I do not have a right to make my living at a place where it is okay for you to get hurt, and we have to make a living, so let’s figure this out together.”

Our injury rate dropped by about 97% in three years, emissions to the environment dropped by about 96% in 4 years, productivity rose about 45% and earnings rose about 300%. Safety is connected to everything so as we made safety improvements everything else improved. In this approach which I call “Partner-Centered Leadership”, all parts of our safety work came together as shown here.

partner centered leadership for workplace safety

Each of occupational safety, health and process safety have their unique knowledge and management disciplines. When they are brought together, in the region of overlap in the center of this Venn Diagram, this is where the people and the leading process described above come together. In addition to talking with everyone about all the dimensions of our safety work as I walked around, there was one place where this all came together and was clear to everyone. Our monthly Central Safety Meetings were open, and all aspects of our safety work were discussed openly with everyone. All questions and concerns were welcome, and fixed. I strongly urged our supervisors to talk with their people and the engineers to sit with the operators to teach them the elements of process safety.

This is Simple.

Go into your workplaces, respectfully talk with the people, listen, share, ask them where you can be of more help, help them to follow up on their ideas and concerns, solve problems, build trust, and have everyone go home healthy and in one piece. Engagement!

You can do this!

To learn more about this approach see our web sites:
RNKnowlesAssociates.com and SafetyExcellenceForBusiness.com or give us a call at 716-622-6467.

Situational Awareness…for Safety…for Security…for Life!

Situational awareness is being aware of what is happening around you in terms of where you are, where you are supposed to be, and whether anyone or anything around you is a threat to your health, safety, and well-being.

for your safety and security be aware of your surroundingsOur knowledge, experience and education enable us to understand what is going on around us and helps us to determine if it is safe…if we are “clued in.” This is not a complicated idea, yet we see so many people who seem to be totally oblivious about what is going on around them.

  • Have you seen people walking down the street with their cell phones right in front of their faces?
  • Have you seen someone grab a chair to stand on to get something off a high shelf?
  • Have you seen someone driving their car with the phone in their hand and not paying attention to their driving?
  • Have you seen news stories where people just seem to walk into really dangerous crowds with little care?
  • Have you seen a person climb into a manhole in the middle of the street without proper respiratory protection?
  • Have you seen people climb poorly secured ladders that can easily slip?
  • Have you seen people at work who are not using the right PPE or not using handrails?
  • Do we see ourselves doing things like this with little awareness of the potential situation we are getting into?

We see things like these almost every day. The people doing these things are not stupid – rather, they are exhibiting a clear sense of lacking awareness in the moment. (Their proceed-with-caution flag is missing!)

Situational awareness applies and is a big part of our safety…to understand what is “not normal”…as in cracks happening in a foundation, or pipes carrying chemicals showing signs of a leak, or Personal Protective Equipment beginning to show wear. It may apply to your health – paying attention to your intuitive knowing, for clues and signals that something has changed or does not seem right.

Recently in the news, most of the people seemed to have ignored warnings and were situationally unaware before the collapse of the condo in the Miami Beach, Florida disaster.

We put so much at risk to just save a minute or two. Why is it we do not pay attention to what is around us and take a moment to protect ourselves? Are we paying attention or are we just charging along hoping things will be okay? Is saving 5-10 seconds in a job worth the risk to you and your safety?

A specific area of focus for us at NageleKnowlesAndAssociates.com is Situational Awareness related to violence in the workplace. We need to be vigilant in the event someone from outside the organization comes in to do harm. We also need to be vigilant for potential violence springing up from someone who is on the inside like an employee, vendor, or customer. (Home-growing an active shooter happens – especially when people treatment principles are lacking.) Paying attention to how our friends and co-workers are behaving and talking is important.

If you see something or hear something,
you have to SAY something.

If you see sudden changes in behavior of a person or hear them talking about doing violence, that needs to be brought to the attention of your supervisor or the HR people. And anyone with a domestic violence restraining or protection order needs to be certain that their company is aware of it, in order for security to be fully prepared! Domestic violence spillover into the workplace is a major danger for violence in the workplace.

We help people to learn how to observe, to put their attention on what is “not normal” and to be prepared to make quick decisions as the situation unfolds…whatever that situation may be.

We teach the Color Codes of Situational Awareness as a way for them to think about their situation in the moment.

White: Being oblivious to what’s happening in your surroundings.
Yellow: Fully aware, but still relaxed.
Orange: Very Alert…something has triggered your focused attention.
Red: Decision time…Act.
(Black): The consequence of inaction, or inability to act; paralysis.

Where are you in this picture?

These color codes would be a good discussion at home with your family as well.

recognize the color codes for situational awareness

Situational awareness is essential for being prepared to work safely and to protect yourself from an active shooter situation. Recent events show us how tremendously important this “knowing” is for all of us…at our workplace, and in our life-space too.

We at Nagele and Knowles help a wide range of organizations address unwanted safety issues, address security and cultural vulnerabilities, and reduce the risk for workplace violence. You don’t have to do that all yourself…We have done that for you!

Give us a call at 716-622-6467. We are here for you!

Artificial Intelligence and Big Data Can’t Replace the Wisdom of the Skilled People Doing the Work

I have read several recent articles about how big data and artificial intelligence (AI) can be used to help to improve safety.

The AI approach involves the collection and evaluation of huge amounts of data (big data) to learn from human behavior, looking for patterns and helping to improve safety performance. By doing this over and over, the machines can learn to keep doing better and better analyses and even begin to provide predictions about improving human performance. For example, repeated activities like lifting can be studied, problem patterns in lifting techniques be identified and improvements in the behavior or the physical arrangement of the lifting work modified.

This could provide very useful information that could reduce injuries and incidents, however, it is important to understand that people creating the algorithms are making assumptions and decisions about the way the work is done. “The devil is in the detail.” This can lead to a gap between the work-as-imagined and work-as-done. While the piles of data, the patterns they predict and the predictions they make can be useful, they can also be a problem. All this information can be quite beguiling and lead us to thinking we have all the information we need to reduce the injuries and incidents.

These studies can help to reduce injuries and incidents by providing the people some tools to see what is happening and make some adjustments in their behavior. But relying on them to do our thinking is a problem.

These tools need to be taken with a huge grain of salt. There is nothing to replace the wisdom and good judgement of the people actually doing the work and helping each other to see and improve what they are doing.

artificial intelligence can't replace the wisdom and good judgement of humans

These AI tools can help, but they are not the final answer. It is those close to the work who need to make the final decisions. We do not want to automate taking peoples’ brains out of the picture. These AI tools cannot see the actual situation that the person is facing as he/she does their job. Decisions often need to be made as the work unfolds to get the work done right. The gap between work-as-imagined and work-as-done needs to be closed as much as possible so the best procedures and practices can be used to do the work safely.

work as imagined

We need to help each other to rise to be the best we can be. Partnering together, helping each other, talking together about the work and the potential safety challenges are all highly effective ways to improve the total performance in sustainable ways. We should not allow the AI to push the thinking and good judgement of our highly skilled people aside. We can use AI as a supplement and to provide clues about improving the work. But pretending that AI can do our thinking for us is myth.

Everyone sharing information about your particular situations, treating each other with respect, telling the truth, making sure that the standards of performance and expectations are clear, helping everyone to see the importance of their work for the success of the whole business are foundational. Treating the people as intelligent, highly skilled and thoughtful will bring out the best in them.

AI can help, but it is not a replacement for the collective intelligence of the people who are dedicated to excellence.

I would be remiss if I did not insert (here), that the process for actually achieving this highly effective communication among and with people is Partner-Centered Leadership. Please call me (716-622-6467) and I’ll show you how easily this framework can be applied to your every-day communications and Leadership.

The Internet of Things (IoT): Another Caution

There are more and more electronic tools becoming available to help us with all sorts of tasks. We see ads for building electronic homes, installing fine security systems and even monitoring the sleeping babies. There are dozens of Apps for our cell phones so we can keep track of things.

Monitoring tools are also becoming available to monitor people as they do their work. It is a good idea to monitor someone who is working alone at a remote location or working alone at night doing security in a big warehouse. Sensors installed across wide locations enable rapid response in the event of an accident or emergency.

Like AI, these can be quite helpful, providing we don’t become too dependent on them. As these tools are developed and deployed, remember that they are put together by people who are making assumptions about their particular use.

Some of this monitoring can be used – drawing from the old time and motion studies from the days of Frederick Taylor in his 1911 book, “Principles of Scientific Management“. There is high value in learning from the past. There is high value in integrating new technologies. Yet striking that right balance is key – and always, always, with the genuine involvement and input of the people who are actually doing the work.

Summary

AI and IoT can be quite useful, but they need to be taken with caution and not allowed to replace the good thinking, planning and actions of our highly skilled, intelligent people. The comments in this newsletter are not luddite, but rather a caution about not throwing away the thinking, creativity and resourcefulness of the people with whom we work. Let’s help people become their best and rise to the top.

Accountability is a good thing…Especially as it applies to Safety!

Have you heard of “The Oz Principle?”

The New York Times bestseller, The Oz Principle, defines accountability as “a personal choice to rise above one’s circumstances and demonstrate the ownership necessary for achieving desired results.”

Some people cringe when they hear the word accountability. Some people are afraid of it. Why is that? I have a very basic philosophy when it comes to being accountable for safety in the workplace:

It is not okay for me to make my living
where it is okay for you to get hurt,
physically or psychologically!
So, let’s figure it out together…
how to profitably stay in business and
stay safe and secure all at the same time.

The real why: All organizations know that one of the keys to their success is safe operations; that is, ensuring that their People go home at the end of their shift in one piece – having their eyes, ears, limbs, and life intact, regardless of the position they hold or the task at hand. This is the fundamental bottom line of accountability. It means looking out for your own safety and that of your coworkers all the time.

Safety results are an aspect of culture – how it is led, taught, reinforced, expected, and enforced – in the safe performance of tasks, in the safe conditions of the environment, and in the respectful engagement of employees in their own safety and those of their team. Safety refers to injuries, incidents, and fatalities in the workplace, as well as the potential psychological harm from bullying and harassment and of course, to the security of our workplaces to being vulnerable to an active shooter. Accountability needs to be present in all dimensions.

accountability is important for workplace safety

But employee safety and wellbeing are not inherent to workplace cultures – they are actively fostered and maintained through a commitment to accountability. (Safety is led through our shared accountability.) Effective leaders do not ignore safety accountability if they care about their people. So effective and caring connect with accountability. Where do you see yourself in terms of Accountability? Are you owning it? Are you accountable through the hard stuff and the easy stuff?

I was particularly uplifted to read in the March 2021 issue of Professional Safety Magazine, an article by Paul A. Esposito, “Safety through Accountability & Recognition.” In the article he quotes OSHA (1989) – (and this is worth noting):

Management commitment and employee involvement are complementary. Management commitment provides the motivating force and the resources for organizing and controlling activities within an organization. In an effective program, management regards workers’ safety and health as fundamental value of the organization and applies its commitment to safety and health protection with as much vigor as to other organizational purposes. Employee involvement provides the means through which workers develop and/or express their own commitment to safety and health protection, for themselves and for their fellow workers.

So back to the Oz Principle for Accountability.

It is a personal choice. You make that choice every moment, in every hour, in every day and every year while working within your workplace, while doing YOUR job.

As we start a new quarter of 2021, why not do some introspection around the choices you make. Do you have the courage, care, concern and commitment to make a positive difference? Have you formed bad habits? Are you taking shortcuts? Do you step in when you see something unsafe or do you shy away? Do you care about your workmates? Are you doing your best to work safely, and to look out for your coworkers because it is the right thing to do?

Why are so many people being killed at work?

Not to be ignored…

The Bureau of Labor Statistics (BLS) report for 2019, the most recent summary report, shows that in 2019, 5,333 people were killed doing their jobs.

it's time to evaluate business safetyIn 2017, 5,147 died and in 2018, 5,250 died. For the last 5-6 years the trend has slowly gotten worse. (Note: The BLS reports do not show much, if any, progress in reducing the number of people being killed and injured over the last 5 years or so.)

In 2019, about 2,814,000 people were hurt, which is about the same level as in 2017 and 2018.

Thousands of people are working to improve safety in the workplace, yet these numbers show that improvement in performance is almost non-existent. The various safety journals have lots of good information about ways to improve things. There are lots of consultants doing a lot of work with various organizations to improve safety. And there are many professional safety organizations, including OSHA, ASSP and the National Safety Council, that provide increased training and awareness. Still, people are being killed and hurt at work.

Why isn’t there progress?

All these statistics are lagging indicators. So, what drives this poor performance? What are the leading indicators showing us?

I think that the key leading indicator relates to the way the organizations are managed and led. The traditional, top-down, command and control approach, in a whole lot of organizations, is at least 100 years old and is based on Frederick Taylor’s Principles of Scientific Management, which goes something like:

The people at the top of the organization are smarter and brighter than those doing the work so the top people know better and tell the workers what to do and the workers do it – a.k.a. the mechanical model (of the past).

There are lots of examples that show that this approach does not work very well. For example, in a recent article I saw, the safety regulators in Australia 35 years ago introduced the Sex Discrimination Act, but in 2018 the Australian Human Rights Commission survey showed that 1 in 3 workers were harassed in the last 5 years – despite the endeavor. So much for top-down proclamations. Please don’t dismiss this example as just a problem in Australia or that sexual harassment is not a safety problem because you’ll be wrong on both points.

We declare safety endeavors over our workplaces with phrases like “The Goal is Zero” and slogans like, “Safety First.” Similarly, “Zero Tolerance” for harassing and bullying behaviors. And these are important because we need visual signage and reminders for raising our awareness. Yet we know that words and declarations alone won’t work as effective motivators for better safety performance or better treatment of people, nor does the old mechanical model/command and control approach work for the long-term.

We have to bring all the people together.

In every place in which we have worked we bring the people together to talk about the problem, open up the free flow of information, treat each other with respect, listen to each other because everyone has an important perspective, learn, seek better ways, and make the changes we need to make. When people are participating in creating the changes they do not resist the changes but rather apply their energy and creativity to solving the problems.

When I did this as a Plant Manager of a large chemical plant, working with the people, the injury rates dropped by 97% in just 3 years. When I worked in a large sugar mill with all the people the injury rate dropped from about 10 to ZERO in just 3 weeks. (This was shown in their annual data). When I worked with people in a truck manufacturing plant this way, the injury rate dropped from about 6 to ZERO in just a few days. (This was also shown in their annual data.)

There was no new investment in computer programs or equipment. Long involved training courses were not needed.

Most people want to become part of the solution!

It is time to wake up!

Let’s put the 100-year old, Frederick Taylor model in the museum and step up to working with all the people. Become engaged with your people in Safety. It takes a lot less time and saves a lot of money!

We know how to make this happen and would like the opportunity to talk with any of you. Please call at 716-622-6467. You can find background information at RNKnowles Associates.

Bringing Safety People Together…It’s all in the Venn!

I want to share some experiences I’ve learned about the importance of sharing information and building trust – especially as it applies to the various safety aspects of our workplaces.

We surely had our hands full in 2020 with all the COVID-19 issues. While the new vaccines will help, change will always be with us. Each of you can make a positive difference for the people in your organizations by sharing information about what is going on, building respect and trust and listening carefully, so you really understand the issues and concerns.

I have noticed that those working on occupational safety and occupational health do not interact much with the people working on process safety management (PSM), and vice-versa. For example, at the ASSP meetings, I rarely hear any one talking about PSM and at the AIChE Process Safety meetings, I don’t hear much about occupational safety and/or occupational health. It is as if these are different stove pipes. But each of these are areas where people are deeply involved in the total safety performance of the organization. I have found that when everyone is talking together about the total safety, synergy emerges and all areas benefit.

When I was the Plant Manager of a big chemical plant, the people working in these three areas were engaged in conversations and contributed to improvements across the board. This Venn Diagram illustrates how we brought them together while maintaining their unique contributions.

the importance of sharing information and building trust

Each safety area was managed separately, using their own operating discipline. Where the three areas came together, we talked about what was happening and looked for input from each other. This significantly raised the total safety and environmental performance of the site. PSM also has a big impact on the environmental performance when spills, accidental chronic emissions, release incidents, improved yields and fires and explosions are eliminated; and a lot less is emitted to the environment.

The area of overlap of the three safety disciplines (at the center of the Venn diagram) is where we engaged in Partner-Centered Leadership:

  • Sharing all information
  • Building trust.
  • Listening to each other’s problems and opportunities.
  • Learning and finding better ways to do the work together.

For example, we talked about the three disciplines in our site Central Safety Meetings, keeping careful track of our safety workorder backlogs, meeting our safety equipment inspection schedules and talking about incidents and injuries that had happened, and what we could all learn from them. The engineers went into the various production areas and sat with the operators to learn what the operators were experiencing as they ran the processes, and the engineers taught the operators the engineering technology supporting their work, helping them to understand what was happening in the manufacturing operations. The supervisors, engineers, operators and maintenance people talked together as safety and work procedures were developed. The gap between work-as imagined and work-as-done virtually disappeared. As trust and the open dialogue improved, our safety and environmental performance really improved.

In just three years, the Total Recordable Injury Rate dropped by about 97% to a rate of about 0.3, and the people sustained this for 17 years. PSM improved with much lower levels of releases and upsets. The emissions to the environment (accidental and permitted) went down about 95% in four years. When the PSM was run as a separate stove pipe from the occupational safety and occupational health stove pipes, the Plant’s performance did not come anywhere close to these low levels. This is significant!

The improvements we made in how we worked together in safety spread into all the other parts of our work in running the big (1,300 people) chemical plant. The more we shared information, treated each other with respect and listened to each other, the more the total performance improved. For example, productivity rose by about 45% and earnings rose about 300%.

Learning to work more effectively, through our safety work, spread to the whole organization. Each of you reading this newsletter can make a big difference as you engage with the people in your organizations, sharing information, building respect and trust. The impact of your work will spread.

Want to know more? Contact me at 716-622-6467. Or, Order my book, “Partnering for Safety and Business Excellence” on Amazon.

 

Note: Venn is a diagram that shows all possible logical relations between a finite collection of different sets. Take a look at what sits right in the middle!

June is National Safety Month

Safety Challenges are Still With Us!

national safety monthIn times like this, when the business and production activities are ramping up, there is a real danger that safety problems will show up. Any time the level of activity changes, up or down, is a time of danger.

Talk with the people about these issues as well. Every day have tool box or pre-start meetings to talk about the challenges for the day. Ask the people what their biggest hazards are for the day and what they are doing to prepare for them and to protect themselves and the processes. At the end of the day, have another safety conversation and reflect on the day and whether the things that they talked about at the start really helped. Talk about the surprise for the day and how they overcame these challenges.

Keep the safety dialogue going. One of the best ways to show that you really care about the people is to work hard on the safety front. Go into the workplaces, listen, talk together, and build collaboration, helping everyone to work towards a healthy, safe and profitable business.

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